Hitachi

Industrial Chain Products

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Technical Data Trouble Shooting Guide Below are listed some causes and remedies for common roller chain drive problems. Please contact Hitachi's product engineering department for additional help in evaluating and solving chain problems. Problem Possible Cause Suggested Remedy Excessive Noise Misalignment. Excessive Slack. Chain and/or sprockets are worn out. Too few sprocket teeth. Inadequate Lubrication. Obstruction. Loose casing or shaft mounts. Align shafts and sprockets. Adjust chain tension. Replace chain and/or sprockets. Re-size chain drive. Lubricate properly. Remove obstruction. Tighten fasteners. Chain Clings to Sprocket Teeth Misalignment. Sprockets are worn out. Align shafts and sprockets. Replace sprockets. Chain Climbs the Sprocket Teeth Chains and/or sprockets are worn out. Excessive slack. Extreme overload. Replace chains and/or sprockets. Adjust chain tension. Eliminate cause of overload. Rust on Chains Exposure to moisture. Water in lubricant. Inadequate lubrication. Use corrosion resistant chain. Change lubricant. Protect from water. Establish proper lubrication. Wear on One Side of Sprocket Teeth Misalignment. Align shafts and sprockets. Stiff Chain Misalignment. Inadequate Lubrication. Corrosion. Excessive chain loads. Material build up in the chain joint. Peening of link plate edges. Align shafts and sprockets. Provide proper lubrication. Replace with corrosion resistant chain. Evaluate drive chain selection. Shield drive from foreign matter. Interference. Identify and eliminate obstruction. Link Plate Breakage Severe shock loading. Vibration. Pulsating drive conditions. Excessive chain loads. Reduce shock (i.e. install shock absorber). Install device to absorb vibration. Evaluate drive chain selection. Breakage of Pins, Bushings, or Rollers Chain speed is too high. Extreme overload. Heavy shock or suddenly applied loads. Corrosive damage. Material build up in sprocket tooth pockets. Evaluate drive chain selection. Eliminate cause of overload. Reduce shock or install a stronger chain. Install corrosion resistant chain. Remove material. Protect drive from foreign matter. 139

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