Machinery Lubrication

Machinery Lubrication Sept Oct 2014

Machinery Lubrication magazine published by Noria Corporation

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ical chemistry for the determination of the amount of solid suspended in a liquid. In micropatch analysis, the sample is drawn through a 0.8-micron patch. A microscope is then used to examine the patch and quantify and qualify contamination and wear debris. With analytical ferrog- raphy, solid debris that is suspended in a lubricant is separated and deposited onto a slide where a micro- scope is used to determine particle size, concentration, composition, morphology and surface condition. A cheaper alternative (although not as scientific or valuable) is a sensory inspec- tion of the "slime." How does it look, feel and smell? Sometimes these senses can give a very good indication as to what the problem is. Visually inspect the oil for a change in color. A color change can indicate the wrong or mixed oil, a photo-catalytic reaction, oxidation, thermal degrada- tion, soot loading or chemical contamination. Look for any emulsions or cloudiness. Take note of any free water that settles to the bottom. Does the sample contain any sedi- ment? If so, what color is it? How fast does it settle? The answers to these questions can provide clues as to what is ailing the oil. How do the lubricant and "slime" feel? Lubricants should be slippery, not clingy (unless specially formulated with tackifying agents). Greases should feel buttery, not stringy or lumpy. If the "slime" is sludge forma- tion, it will feel hard, pasty and sticky. Lastly, how do the lubricant and "slime" smell? Can a contaminant be identified? Lots of contaminants have distinct smells, including solvents, process chemicals, hydrogen sulfide, etc. If the oil smells like rotten eggs, the culprit may be oxidation. If it smells like burnt oil, that's exactly what it is, thermally degraded oil. Sometimes the combination of these sensory inspections can yield a diagnosis as to what the problem is. Other times more infor- mation is required and the sample must be sent to a professional lab for analysis. Either way, if the "slime" must be identified, it will need to be interrogated. If you have a question for one of Noria's experts, email it to editor@noria.com. September - October 2014 | 43 Stay Connected With noria Follow us on Twitter https://twitter.com/NoriaCorp Like us on Facebook http://www.facebook.com/noriacorp Connect with us on LinkedIn https://www.linkedin.com/company/ noria-corporation Continue learning with us on YouTube http://www.youtube.com/user/noriacorp Many oil analysis laboratories offer filter debris analysis.

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