Machinery Lubrication

Machinery Lubrication July August 2015

Machinery Lubrication magazine published by Noria Corporation

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10 | July - August 2015 | www.machinerylubrication.com COMPONENT SPECTRAL LOCATION MEASUREMENT TRADITIONAL MEASUREMENT SENSITIVITY Soot 2000 Carbon Load Total Insolubles Insensitive Oxidation 1750 Oil Degradation BN, AN, Viscosity Partially Nitration 1630 Oil Degradation BN, AN, Viscosity Partially Sulfation 1150 Oil Degradation BN, AN, Viscosity Partially Water 3400 Contaminant Karl Fischer Partially Glycol 880 Contaminant Gas Chromatography (GC) Very Diesel 800 Contaminant Flash Point, Viscosity, GC Extremely Gasoline 750 Contaminant Flash Point, Viscosity, GC Extremely ZDDP (AW) 980 Additive Elemental Spectroscopy Extremely Abs New Oil Spectrum Used Oil Spectrum Difference Spectrum 1- 2- 1- 0.2- 0.4- 0.6- 0.8- 2- 3- 3500 4000 Water (3400) Wavenumber Soot (200) Oxidation (1740) Nitration (1630) Sulfation (1150) Glycol (1040) Diesel Fuel (800) 3000 2500 2000 1500 1000 FTIR is a valuable addition to any oil analysis program. To minimize the effects of the base oil and additive molecular resonances, FTIR analysis of used oil samples is a three-stage process. The fi rst stage is to record the FTIR spectrum of a new oil sample to obtain a baseline FTIR trace. The second stage is to record the same FTIR spectrum of the used oil sample. The third and fi nal stage is to subtract the new oil baseline, often referred to as the new oil reference, from the used oil spectrum to obtain the difference spectrum. In theory, the difference spectrum allows the changes in both the chemical composition of the oil, such as oil oxidation (represented by an increase in a peak centered around 1740 cm-1), and any contaminants to be measured without interference from the new oil molecular resonances. The one major limitation of this difference spectrum procedure is that it is often not practical to send a sample of new oil with the used oil sample each time analysis is required. In order for the proce- dure to be accurate, the new oil reference for this purpose should not only be the same type, brand and grade as the used oil, but also from the same manufactured batch of oil. Another area where FTIR can prove extremely valuable is in determining signifi cant changes in oil chemistry, such as what might

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