Machinery Lubrication

Machinery Lubrication May June 2013

Machinery Lubrication magazine published by Noria Corporation

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FAULT KEY GAS RESULTS Arcing Acetylene Large amounts of acetylene and hydrogen or minor quantities of methane and ethylene can be produced. Corona Hydrogen Low energy discharges generate hydrogen and methane as well as minor quantities of ethane and ethylene. Overheated Oil Ethylene and Methane Overheating will produce ethylene and methane (300 degrees F) or hydrogen and methane (1,112 degrees F). Traces of acetylene may be formed if the fault is severe or involves electrical contacts. Overheated Cellulose Carbon Monoxide If cellulose is overheated, carbon monoxide is generated. It is important to differentiate between normal and excessive gassing rates. These will vary based on the transformer design, insulation material and loading. It is recommended that laboratories use key gas analysis (KGA) supplemented by the Dornenburg and Rogers ratios in analyzing dissolved gas analysis (DGA) results. DGA measures the oil for methane, acetylene, ethylene, hydrogen, ethane and carbon monoxide. It can also provide an indication of arcing, corona, overheating oil and overheating cellulose. Other tests that can be performed measure inorganic chlorides and sulfates (ASTM D878) and specific gravity (ASTM D1298). Some of these tests will be conducted by the blender or supplier. These tests will establish a baseline for comparison in future analysis. Keep in mind that it is not uncommon for transformer oils to be in use for 30 years or more, so a little expense on the front end can lead to huge returns in the future. From page 36 About the Author Loren Green is a technical consultant with Noria Corporation, focusing on machinery lubrication and maintenance in support of Noria's Lubrication Program Development (LPD). He is a mechanical engineer who holds a Machine Lubrication Technician (MLT) Level I certification and a Machine Lubricant Analyst (MLA) Level I certification through the International Council for Machinery Lubrication (ICML). Contact Loren at lgreen@noria.com. www.machinerylubrication.com | May - June 2013 | 17

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