Machinery Lubrication

Machinery Lubrication Jan Feb 2015

Machinery Lubrication magazine published by Noria Corporation

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www.machinerylubrication.com | January - February 2015 | 29 This trend can be compared to the growth of particle contami- nation in machinery. Particles produce particles. In fact, one particle can generate as many as 20 new particles within a machine. Of course, this will depend on many variables, such as particle ingression rates, the fi ltration rate, the likelihood of wear genera- tion, etc. Regardless, when particles are the instigator of new particles being created, the contamination can quickly escalate. By adding quarterly sampling dates and ISO particle contami- nation codes to Figure 1, we can illustrate a lubricated machine that was accidentally introduced to new contaminants and resulted in increased wear generation. Note the dramatic trend toward the most recent dates in Figure 2. When this type of growth in particle concentration occurs, it will be linked to an imminent machine failure. In order to predict an impending rapid growth of particle contamination, oil sampling must be performed frequently enough to detect a slight uncharacteristic increase. For example, in Figure 1, if the world population is measured every 1,000 years, the results would be 0.1 billion, 0.1 billion, 0.1 billion, 0.2 billion, 0.2 billion and fi nally 7 billion. However, if the population is measured twice as frequently or more, it would be much easier to recognize the start of the abnormal increase. Sampling machines for changing oil conditions is no different. About the Author Bennett Fitch is a technical consultant with Noria Corporation. He is a mechanical engineer who holds a Machine Lubricant Analyst (ML A) Level III certifi cation and a Machine Lubrication Technician (MLT) Level II certifi cation through the International Council for Machinery Lubrica- tion (ICML). Contact Bennett at bfi tch@noria.com. Quality trending provides a powerful means of recognizing when an oil property is moving in an unhealthy or threatening direction. 8000 B.C. 4000 B.C. 3000 B.C. 2000 B.C. 1000 B.C. 0 1000 A.D. 2000 A.D. 0 1 2 3 4 5 6 Apr-13 Jul-13 Oct-13 Jan-14 Apr-14 July-14 Oct-14 Jan-15 14/11 15/12 16/13 17/14 18/15 19/16 21/18 FIGURE 1. The world's population growth FIGURE 2. An illustration of particle contamination within a machine Industrial Revolution The Plague

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