Machinery Lubrication magazine published by Noria Corporation
Issue link: http://www.e-digitaleditions.com/i/290460
It follows that grease selection for electric motor applications can impact energy consumption. This session will discuss how users can increase profitability by making informed decisions relative to which grease they choose. Comparisons will be drawn between various formulary approaches, including mineral base stocks vs. synthetics. Simple soaps will be contrasted with lithium complex and polyurea-thickened products, and theoretical predictions will be compared with measured results under controlled conditions and in-field applications. Implementing a Training Plan to Support a World-class Lubrication Program Alejandro Meza, Noria Corporation When creating a training plan for a world-class lubrication program, the required practices and behaviors for all personnel involved in the program must be considered. New knowledge/competencies will be necessary, from top management to field operators, as well as across the organization. The process should begin with the lubrication program design and continue through purchasing, engineering, maintenance functions, etc. This presentation will describe how to implement an effective training plan to support your lubrication project. PREDICTIVE MAINTENANCE Vibration Analysis for Improved Maintenance and Profitability Dennis Shreve, GE-Bently, Eric Snyder, Emerson Various predictive maintenance tools and technologies will be discussed in this presentation, with special emphasis on data collection for vibration analysis as a leading indicator of potential machinery health problems. Best practices for obtaining the tools and training to get a predictive maintenance program up and running will be covered along with how to classify and select equipment for inclusion in the program. Key steps in problem detection, analysis, correction and verification for achieving a "zero breakdown" performance record will also be included. How Vibration Can Trick You Karl Hoffower, Condition Monitoring Solutions Inc. Vibration analysis is an excellent tool for monitoring the condition of rotating equipment. However, an improper configuration setting can hide the true condition of your machine. This presentation will review the basic rules for optimum vibration data collection to reveal the possible fault frequencies a machine can exhibit. A case study analyzing both vibration spectrum and time waveform will also be presented demonstrating how incorrect vibration configuration settings failed to show what was truly happening with a critical pump. Learn key points about data-collection settings and how to diagnose a bad bearing, mechanical looseness and rotor rub. Taking Predictive Maintenance to the Next Level Mark Latino, Reliability Center Inc. This presentation explores how a technician/analyst can identify a failure mechanism from a fractured component's surface. Find out how failures occur as well as the surface features that distinguish the physical mechanism. Attendees will learn the differences between primary and secondary failures, how long different components should last, how poor installation practices affect component life and how to recognize fatigue failures, overload failures, corrosion failures and erosion failures. Innovative Predictive Maintenance Techniques for Reciprocating Compressors Michael Boken, Reciprocating Network Solutions This presentation will address the issue of data analysis and failure modes of large reciprocating compressors operating in pipelines, refineries and chemical facilities. The various methods used to detect deterioration in reciprocating compressors will be explained, as well as how to apply specific condition monitoring techniques to reciprocating compressors while considering both the mechanical condition and performance. Attendees will learn about valve dynamics and failure modes, how to interpret pressure volume and pressure time curves, basic condition monitoring analysis for compressors and new cloud-based data networks for third-party diagnostics. 3 Reliability Keys for Electric Motor Testing Noah Bethel, PdMA Corporation This session will focus on the three reliability keys for electric motor testing and how they should be applied to drastically improve your return on investment. Among the topics that will be discussed include electric motor fault zone analysis, quality control testing of new/refurbished motors and the distribution systems that supply power to them, the importance of trending electric motor test data, the recommended testing frequency, and end-of-life troubleshooting strategies and approaches. Eliminating Maintenance Inefficiencies with Remote Wireless Monitoring Randy Johnson, Azima DLI Plant managers often find themselves searching for more efficient and effective ways of providing reliable monitoring systems to their facility. Difficult work conditions and large facilities can make establishing these systems expensive and laborious if not executed correctly. Fortunately, industry is moving toward new technologies, such remote wireless monitoring, that take maintenance employees out of harm's way when collecting machinery health data while increasing productivity and reducing downtime. This session will address how the integration of remote wireless monitoring can help improve the overall success of maintenance operations within your plant. How to Build a Comprehensive PM/PdM Program Terry Taylor, IDCON In many organizations, no preventive maintenance (PM)/predictive maintenance (PdM) program exists for assets, or if one does exist, it is not very effective. This session will show how to build a PM/PdM program for new equipment and how to improve an existing program. Attendees will leave with a simple plan for creating and/or modifying a comprehensive PM/PdM program for any asset they have in order to improve asset reliability and lower maintenance costs. LUBRICATION EXCELLENCE Achieving Lubrication Excellence with a Six Sigma Approach Leon Reed, GenesisSolutions Many organizations are mired in old cultures and legacy practices when it comes to machinery lubrication and reliability. In fact, it is estimated that 40 to 60 percent of all equipment failures can be attributed to improper lubrication. Today's modern equipment requires precision lubrication with specific lubricants administered through best practices to sustain reliability, maximize life cycles and generate profits. This presentation will detail how to use a Six Sigma approach to identify your lubrication program's current state, measure progress to a desired state, properly develop your program and transition your organization to an award-winning lubrication excellence facility. Choosing the Right Chain Oil for Elevated Temperatures Toby Porter, Kluber Lubrication Temperature is an important factor that must be taken into account when selecting the proper lubrication for a component. Certain machinery operates at higher temperatures, which can significantly reduce the life of a chain if it is not adequately protected. Choosing an improper lubricant for a chain operating in high temperatures can result in higher maintenance costs as well as a decrease in manufacturing output due to downtime. Understanding how a lubricant reacts to varying temperatures will help you select the appropriate chemistry for a chain application.